Two problems, kept apart on purpose

DC distribution injects stock into the store network: units the business already owns, moved from a warehouse to the shelf that will sell them. Store allocation redistributes within the network: surplus in one store moved to a deficit in another, creating no new units. They are discussed as one thing and they are not the same size, and a dataset that nets them together hides where the value sits.

The Cybex Distribution & Allocation dataset keeps the two legs separate all the way from the movement ledger to the report column, while both read the same store position and the same demand rate. Nothing on this page is specific to one retailer: client movement types, site flags and index conventions are mapped to the generic values at load time.

Injection
DC to store
Warehouse stock shipped against forecast need. The larger opportunity by an order of magnitude in most estates.
Redistribution
Store to store
Surplus paired with deficit. Conserves units: every plan nets to zero across the network.
One rate
Shared demand
Both legs, the store planner and the buy read one de-seasonalised weekly rate, apportioned by store and size index.
One ledger
Movement-native
Receipts, transfers, adjustments and counts from the same movement history that values the stock.

Five facts, one movement ledger

FactGrainQuestion it answersLoaded from
Store positionOne row per store and SKU with live demandWhat does each store hold, have coming, and need over the cover horizon?Location stock, open purchase orders, open transfers, minimums, demand features
DC flowOne row per DC and activity date; line and lane drills beneath itWhat came in, what went out, to whom, with how many hours?Movement history with counterparties, timecards, product and location masters
Demand featuresOne row per style and colour, with store and size indicesHow fast does it sell, where, and in which sizes?Weekly sales history, seasonality index, store index, size curve, weeks in stock
Allocation planOne row per source, destination and SKUWhich units move from where to where, and why?The allocation engine's output, DC leg and store leg tagged separately
Replenishment laneOne row per DC, destination and dateHow often and how much does each store receive, in both directions?Transfer legs of the DC flow with destination attributes and cadence
Movement ledger receipts · paired transfers · adjustments · counts · stock · open POs · timecards one identity: site · SKU · date · counterparty Positionstore × SKUcover, deficit DC flowDC × dateunits, hours Demandrate × indicesstore, size Planfrom → to × SKUDC leg, store leg LanesDC × store × datecadence BI: matrix, planner, picks in-stock, cover, productivity AI: allocate, rank, learn targets, plans, exceptions

Figure: the five facts share site, SKU and date, so a planner's screen, a DC report and an allocation run all point at the same position.

Generic dataset attributes

Attributes are grouped by role. BI marks the ones the matrix, planner and DC reports aggregate; AI marks the ones the forecasting and allocation engines consume. Most are both.

Store position

GroupAttributesNotesUsed by
IdentitySite, SKU, Style, Colour, Size, Department, Class, Vendor, Season, Category, Price, Regular price, CostSKU is the allocation grain; style and colour are the demand grain; size joins the two through the size index.BIAI
Site attributesSite type (store, DC, web), Region, District, Cluster, Model store, Allocation eligible, Ranged for SKU, Floor capacityEligibility lives on the location, not in a report filter, so an excluded store is never allocated to and then hidden.BIAI
StockOn hand, On hand floored at zero, On purchase order, Inbound transfer, Outbound transfer, Committed stock, Minimum on hand, DC on hand for the SKUCommitted = floored on hand + on PO + inbound. Negative on hand is a data condition, never a demand signal.BIAI
Demand at the storeWeekly rate at store, Cover weeks, Safety weeks, Target on hand, Weeks of supply (committed cover), Weeks in stockRate = chain rate × store index × size index. WOS means weeks of cover at that store, so the store index is mandatory.BIAI
Position stateDeficit, Surplus, Stockout flag, Understocked, Balanced, Overstocked, Phantom deficit flag, Negative stock flagBands by cover: under target, 4 to 12 weeks, beyond 12 weeks. A phantom deficit is one created by negative on hand rather than by demand.BIAI
ValueRetail on hand, Cost on hand, Unmet demand at retail, Overstock at retailValued at regular price for the case, at cost for the balance sheet.BI

DC flow

GroupAttributesNotesUsed by
IdentityDC, Activity date, Day of week, Movement type, Reference document, Line, Counterparty site, Counterparty channel (store, web, DC), Network shipment flagDirection comes from the sign at the site, not from the type: transfers are two-sided and a DC's outbound may carry either label.BIAI
InboundReceipt units, Receipt lines, Receipt documents, Receipt reversal units, Returned from store units, Transfer in from DC unitsVendor receipts have no second leg and sum freely across DCs.BI
OutboundShipped to store units, lines, documents, Destinations served, Transfer out to DC units, Web fulfilment unitsShipped-to-store is network-safe. Inter-DC moves appear at both ends and are never summed across DCs.BIAI
CorrectionsAdjustment units (net), Count variance units (net), Correction countReported, but excluded from touch units: they are corrections, not throughput.BI
LabourPaid hours, Direct hours, Indirect hours, Headcount days, Hours by work area (receiving, putaway, picking, prep, decoration, indirect), Shift, Labour costShift is inferred from punch-in time; unmapped activities fall to indirect by design.BI
ProductivityTouch units, Units per labour hour, Receiving rate, Picking rate, Utilisation (direct ÷ paid), Cost per unitCompare a DC with its own history; work-area booking conventions differ between sites.BIAI
Service (WMS)Demand units, Allocated units, Open units, Demand orders, Complete orders, On-time orders, Unit fill %, Order fill %, On-time ship %Reserved columns. They populate when the WMS distribution module supplies order and line grain; a movement ledger cannot infer them.BIAI

Demand features

GroupAttributesNotesUsed by
IdentityStyle, Colour, Season code, Lifecycle stage, First received, Weeks in stockWeeks in stock caps the averaging window so a new style is not divided by weeks it did not exist.AI
HistoryWeekly units for the trailing year (W1 onward), Trailing 4, 13, 26 and 52-week totals, Markdown unitsThe week in progress is never used: it is incomplete and lagging by construction.BIAI
RateDe-seasonalised base weekly rate, Seasonality index by week, Forward factors for 4, 13 and 26 weeks, 52-week forecastBase = average of recent complete weeks ÷ their seasonal weight. The 52-week horizon carries no factor because it spans one full cycle.AI
ApportioningStore index per style, Size index per style, Cluster indexBoth indices sum to one per style, so store, colour and size grains roll up consistently.AI
Supply contextLead time (weeks), Vendor, DC ranged flag, Direct-to-store flagSeparates what a DC can ship from what must be bought or ranged.BIAI

Allocation plan

GroupAttributesNotesUsed by
IdentityRun id, Run date, Parameters (cover weeks, safety weeks, minimum transfer units, lookback weeks, state and source filters), Leg (DC to store, store to store)Every plan is reproducible from its parameters. Legs are separate columns downstream, never netted.BIAI
PairFrom site, To site, SKU, Style, Colour, Size, Deficit at receiver, Surplus at source, Suggested quantity, Priority, Capped flagQuantity is the overlap of source surplus and receiver deficit laid on a cumulative axis, so both sides are capped in one pass.BIAI
OutcomeFill rate, Filled units, Unfilled deficit, Reason unfilled (not ranged at DC, direct-to-store, DC short, below minimum transfer)The unfilled reasons are the ranging and buying agenda, and they are the bigger number.BI
ExecutionPick list id, Transfer document, Shipped quantity, Received quantity, Status (proposed, picked, shipped, received, cancelled)Links the plan row to the WMS document so the loop closes.BIAI

Replenishment lane

GroupAttributesNotesUsed by
IdentityDC, Destination site, Activity date, Region, Store type, Pick zoneOne row per lane and day; both directions carried so returns are visible next to shipments.BI
VolumeShipped units, lines, documents, Returned units, Net units, Category splitBIAI
CadenceDays since last shipment, Shipments per week, Average shipment size, Lane rankCadence is what a planner tunes; the engine's minimum transfer units and cover weeks set it.BIAI

Functional areas and what each reads

Functional areaReadsDeciding attributesBI outputAI output
DC distributionPosition, Demand, Plan (DC leg)Target on hand, deficit, DC on hand, ranged flag, priorityDistribution matrix by style, colour, district and store; pick lists by DCAllocation quantities per store and SKU against forecast need; who gets stock first when the DC is short
Store rebalancingPosition, Plan (store leg)Surplus, deficit, minimum transfer units, source and receiver eligibilityRe-allocation matrix, transfer pairs, conservation check (nets to zero)Paired transfers with priority; suppression of moves below cost of handling
Store stock planningPosition, DemandWeekly rate at store, WOS, inbound, on PO, size indexPlanner screen by style, colour and size tile with proposed actionsRecommended target per store and size; explanation of the gap
Size and store indexingDemand featuresStore index, size index, cluster, seasonalitySize curve by blank, colour and model; store share tablesIndex refresh; detection of broken size runs before they cost sales
Ranging and buyingPlan outcome, DemandReason unfilled, DC ranged flag, lead time, 13-week forecastUnfilled deficit by reason; DC-ranged versus direct-to-storeSuggested purchase quantities where distribution cannot fill
DC productivityDC flow, LanesTouch units, hours by work area, destinations served, cadenceExecutive flash, inbound receiving, picking productivity, labour utilisation, flow by department, vendor, destination and styleLabour demand forecast per DC and shift from planned outbound
Exception managementPosition, PlanNegative stock, phantom deficit, unranged SKU, capped transfer, hidden storeException queues with counts and unitsRanked exceptions with the correction that clears the most units
Service and fillDC flow service columnsDemand versus allocated, open units, on-time ordersUnit fill, order fill, on-time ship, backlog ageingPredicted shortfall by lane before the wave is released

Rules the dataset carries

Conservation and direction

  • Redistribution nets to zero. A store-to-store plan has a negative at the source for every positive at the receiver. The grand total of the redistribution column is always zero; if it is not, the plan is wrong.
  • DC receipts are their own column. A unit shipped from a DC has no negative counterpart inside a store-only grid, so netting the DC leg into the redistribution column breaks the balance by exactly the DC volume.
  • Transfers are paired. Every transfer writes two rows. Direction is the sign at the site; the counterparty is the other end of the pair, not "the destination when negative".
  • Inter-DC moves count at both ends. They are real work at each DC and are kept at site grain, in their own columns, excluded from every network total.

Demand and cover

  • One rate, apportioned. Store rate = chain base rate × store index × size index. Nothing in the suite derives its own rate from raw movement or sales rows.
  • Never the week in progress. The base rate averages completed weeks only, over weeks the style was actually in stock.
  • Cover is committed cover. Weeks of supply divides committed stock (floored on hand + on PO + inbound) by the store rate, so a receiver is judged on what it will have, not on what it holds today.
  • Negative stock is a condition, not a demand. On hand is floored at zero before need is computed and the position is flagged, so a miscount cannot pull stock out of a DC.

Eligibility and execution

  • Eligibility on the location. Excluded or model stores are flagged on the site record and respected inside the engine, never filtered out of a view after stock has been allocated to them.
  • DC leg before store leg. Warehouse stock fills deficits first; only the remainder is offered for rebalancing, so stores are not asked to ship what the DC already holds.
  • A plan is not a transfer. Plan rows become pick lists, and pick lists become WMS transfer documents; the plan carries the document id back so fill is measured against what actually shipped.

Process workflow

The distribution week is a loop. The Hub runs the left half unattended; planners and the DC run the middle; the AI layer closes it by measuring what shipped against what was planned.

01
Capture
Receipts, transfers, adjustments, counts and timecards land in the movement ledger; stock and open orders refresh.
02
Load positions
The ETL rebuilds the store position and DC flow facts, and refreshes the demand features from completed weeks.
03
Target
Per store and SKU: rate, cover, safety, target on hand, deficit or surplus, with exceptions flagged.
04
Allocate
DC leg fills deficits from warehouse stock; store leg pairs remaining surplus with deficit. Every pair tagged with its reason.
05
Review
Planners work the matrix and the planner screen; exceptions are cleared or overridden; pick lists are released.
06
Execute
The DC picks, ships and confirms; transfer documents flow back into the ledger with shipped and received quantities.
07
Measure and learn
Fill, in-stock and cover are measured against the plan; unfilled reasons feed ranging and buying; indices refresh.

Cadence

WhenStepOutputOwner
ContinuousCaptureLedger current to the last receipt and transferPOS, WMS, receiving
NightlyLoad, targetPositions, DC flow, demand features, exception flagsAI Data Hub
Per wave (daily or twice weekly)Allocate, review, executePlan, pick lists, transfer documentsAllocation planner, DC manager
WeeklyMeasureIn-stock, cover bands, fill rate, DC productivityAllocation manager, DC manager
MonthlyLearn and tuneIndex refresh, parameter review, ranging and buying listMerchandise planning, data science

Where BI ends and AI begins

BI on the distribution dataset

QuestionWhat is where, and what moved
UnitPositions, units, hours, rates
SurfaceMatrix, planner, DC series, pick lists
RulesCover bands and thresholds
OutputLists a planner acts on

AI on the same dataset

QuestionWhat should move, and why
UnitTargets, pairs, scores
SurfaceAllocation runs, insight pages
RulesLearned from fill and sell-through
OutputA plan that ships as documents

Both read the same five facts. A deficit a planner sees in the matrix is the row the engine filled or left unfilled, and the reason it left it is the row the buyer sees next.

What a conforming dataset delivers

Target outcomes from a Distribution & Allocation dataset deployment

The DC leg actually runs. Warehouse stock is allocated against forecast need instead of static minimums, and the units that were bought and sitting still reach the stores that sell them.

Balancing that balances. Store-to-store plans conserve units, respect eligibility and stop at the cost of handling, so the matrix and the pick list agree.

The unfilled number is the agenda. Deficits the DC cannot fill are attributed to ranging, buying or direct-to-store, so distribution and purchasing work from one list.

5
Facts on one movement ledger
2 legs
DC and store, never netted
1 rate
Shared by planner, engine and buy

Deployment approach

01
Map the ledger · Week 1

Map movement types, transfer pairing, site flags (DC, web, model, eligible) and the calendar. Confirm which SKUs each DC ranges and which merchandise ships direct to store.

02
Load position and demand · Weeks 2–3

Build the store position and DC flow facts and the demand features. Tie DC flow to the movement ledger exactly, and the position to the stock ledger and open orders.

03
Run and review the plan · Week 4

Run the engine on live parameters, prove conservation and the DC-before-store order, and publish the distribution, re-allocation, planner and DC report sets.

04
Close the loop · Weeks 5–6

Connect plan rows to pick lists and WMS transfer documents, switch on fill and service measures where the WMS supplies order grain, and start the monthly index and parameter review.